The BAC1503-101163 is a high-strength aluminum extrusion used in aerospace applications, part of the BAC1503 series. It is crafted from 7075-T73511 alloy, known for durability and structural integrity, making it essential for aircraft manufacturing and design.
Overview of the BAC1503 Series
The BAC1503 series comprises high-performance aluminum extrusions designed for aerospace applications. These extrusions, including BAC1503-101163, are precision-engineered to meet stringent industry standards. The series offers a range of shapes and sizes, with part numbers indicating specific dimensions and material grades. BAC1503 extrusions are widely used in aircraft structures due to their durability and lightweight properties, making them a critical component in aerospace manufacturing. They are readily available from suppliers, ensuring timely delivery for both standard and AOG requirements.
Significance of the BAC1503-101163 Part Number
The BAC1503-101163 part number is a specific identifier within the BAC1503 series, detailing exact dimensions and material grades. This designation ensures traceability and compliance with aerospace standards, critical for maintaining aircraft safety and performance. The part number structure is standardized, allowing manufacturers and suppliers to quickly identify and source components, streamlining production and procurement processes in the aerospace industry. This specificity is vital for maintaining quality and consistency.
Technical Specifications
The BAC1503-101163 extrusion is made from 7075-T73511 aluminum alloy, offering high strength and resistance to stress corrosion. It is a 90-degree angle extrusion designed for structural applications in aerospace, adhering to Boeing’s standardized specifications for durability and performance.
Material Grades and Properties
The BAC1503-101163 extrusion is fabricated from high-strength 7075-T73511 aluminum alloy, renowned for its excellent mechanical properties, including resistance to stress corrosion and fatigue. This alloy offers superior strength-to-weight ratios, making it ideal for aerospace applications requiring durability and lightweight construction. Its properties ensure reliability under extreme temperatures and mechanical stress, aligning with aerospace industry standards for performance and longevity.
Dimensions and Tolerances
The BAC1503-101163 extrusion is a 90-degree aluminum angle, precision-manufactured to meet stringent aerospace standards. Its dimensions are tightly controlled, ensuring compatibility with aircraft structural requirements. Tolerances are minimized to guarantee seamless integration into aerospace assemblies, reflecting the part’s critical role in maintaining structural integrity and performance under demanding conditions.
Surface Finishes and Treatments
The BAC1503-101163 extrusion undergoes specialized surface treatments, including anodizing and chemical conversion coatings, to enhance corrosion resistance and durability. These finishes are applied to meet stringent aerospace standards, ensuring long-term performance in harsh environments. The treatments are carefully documented and inspected to maintain quality and compliance with industry specifications, critical for aircraft applications where reliability is paramount.
Applications in Aerospace
BAC1503-101163 is widely used in aircraft structural components, offering high strength and durability. Its aluminum alloy properties make it ideal for aerospace manufacturing and design applications.
Structural Uses in Aircraft
BAC1503-101163 extrusions are integral to aircraft structures, providing high strength-to-weight ratios. Their durability and resistance to stress make them ideal for frames, beams, and other critical components. The 7075-T73511 alloy ensures reliability under extreme conditions, enhancing overall aircraft performance and safety. These extrusions are essential for constructing lightweight, yet robust, aerospace systems.
Role in Aerospace Manufacturing
BAC1503-101163 extrusions play a crucial role in aerospace manufacturing, offering high-performance aluminum components. They are fabricated to meet stringent Boeing standards, ensuring structural integrity and durability. These extrusions are essential for producing lightweight, robust aircraft parts, such as frames and beams, that withstand extreme conditions. Their availability and reliability make them a cornerstone in modern aerospace production, enabling efficient and precise manufacturing processes.
Manufacturing and Quality Control
BAC1503-101163 extrusions are produced using advanced manufacturing processes, ensuring precision and consistency. Rigorous quality control measures guarantee compliance with aerospace standards, maintaining high traceability.
Production Processes for BAC1503-101163
The BAC1503-101163 is manufactured through precise aluminum extrusion processes, involving billet heating, die shaping, and quenching. Advanced CNC machining ensures dimensional accuracy. Heat treatment, including aging, enhances mechanical properties. Surface treatments like anodizing or chromate conversion are applied for corrosion resistance. Each step adheres to strict aerospace standards, ensuring reliability and performance for critical aircraft applications. Quality control measures include rigorous inspections and material traceability.
Quality Assurance Measures
The BAC1503-101163 undergoes rigorous quality assurance, including passivation, cleaning, and coating processes. Heat treatment and dimensional inspections ensure compliance with Boeing and ASTM standards. Packaging and labeling are meticulously controlled to prevent damage and ensure traceability. Documentation includes material certification and test reports, guaranteeing adherence to aerospace specifications. Regular audits and process monitoring further enhance reliability and performance for critical aircraft applications.
Availability and Inventory
BAC1503-101163 is readily available in stock, with lead times varying based on demand. Emergency AOG services ensure rapid delivery, supporting critical aerospace manufacturing needs efficiently.
Stock Availability and Lead Times
BAC1503-101163 is readily available in stock, ensuring minimal lead times for standard orders. For urgent requirements, AOG (Aircraft on Ground) services provide rapid, often same-day shipping. Inventory levels are maintained to meet aerospace industry demands, with reliable suppliers offering quick access to this critical extrusion. Stocked material can typically ship within hours, supporting both routine and emergency needs efficiently.
Emergency Order Options (AOG)
BAC1503-101163 supports Aircraft on Ground (AOG) situations with priority service. Suppliers offer rapid processing for emergency orders, often shipping within hours. This ensures minimal downtime for critical aerospace operations. AOG services are designed to address urgent requirements efficiently, maintaining operational readiness. Reliable and swift emergency order fulfillment underscores the part’s importance in maintaining aircraft functionality and safety. Timely delivery is crucial for resolving AOG issues promptly and effectively.
Design and Engineering
BAC1503-101163 adheres to Boeing’s design standards, with engineering drawings available in PDF format. The extrusion is crafted from 7075-T73511 aluminum, ensuring high structural integrity for aerospace applications.
Design Parameters and Standards
The BAC1503-101163 extrusion is designed to meet stringent Boeing standards, ensuring precision and reliability. Manufactured from 7075-T73511 aluminum alloy, it offers high strength-to-weight ratios. The part number encodes specific dimensions and material grades, adhering to aerospace specifications. Engineering drawings in PDF format detail exact measurements and tolerances, ensuring compliance with industry norms for structural applications.
Engineering Drawings and Documentation
Engineering drawings for BAC1503-101163 are available in PDF format, detailing precise dimensions and specifications. These documents, accessible via datasheets.com and L-com, include material grades, tolerances, and manufacturing standards. They also cover passivation, cleaning, and packaging procedures, ensuring compliance with aerospace requirements; The drawings provide a comprehensive guide for manufacturers and engineers, facilitating accurate production and integration of this extrusion in aircraft applications.
Material and Performance
BAC1503-101163 extrusions are made from high-strength 7075-T73511 aluminum alloy, offering exceptional durability and load-bearing capacity, crucial for aerospace structural applications and ensuring reliability under stress.
Aluminum Alloys Used (e.g., 7075-T73511)
BAC1503-101163 extrusions utilize 7075-T73511 aluminum alloy, renowned for its high strength-to-weight ratio and resistance to stress corrosion. This alloy is heat-treated to enhance mechanical properties, making it ideal for structural aerospace components. Its durability and performance under extreme conditions ensure reliability in critical applications. The use of 7075-T73511 in BAC1503-101163 underscores its suitability for demanding environments, aligning with aerospace industry standards for safety and efficiency.
Structural Integrity and Load Capacity
BAC1503-101163 extrusions, crafted from 7075-T73511 aluminum alloy, ensure exceptional structural integrity and load-bearing capabilities. The alloy’s high strength-to-weight ratio and resistance to stress corrosion make it ideal for aerospace applications. Its heat-treated properties enhance durability, allowing it to withstand significant mechanical loads and environmental stresses. This ensures reliability in critical aircraft components, where structural performance is paramount.
Compliance and Certifications
BAC1503-101163 complies with Boeing standards and aerospace regulations, ensuring adherence to strict quality and safety requirements. It meets specifications for passivation, cleaning, and coating processes, guaranteeing material integrity and performance.
Industry Standards and Certifications
BAC1503-101163 adheres to rigorous aerospace industry standards, including Boeing specifications for aluminum extrusions. It is certified for passivation, cleaning, and coating processes, ensuring compliance with regulatory requirements. The material meets 7075-T73511 alloy standards, guaranteeing high strength and durability. These certifications ensure the product’s reliability and performance in critical aerospace applications, aligning with global quality benchmarks and safety regulations.
Regulatory Compliance for Aerospace Applications
BAC1503-101163 meets all aerospace regulatory requirements, ensuring compliance with Boeing specifications for aluminum extrusions. It undergoes rigorous testing for passivation, cleaning, and heat treatment processes, adhering to industry standards. This ensures the product’s performance under extreme conditions, meeting both material and safety regulations. Compliance is verified through detailed inspection and documentation, guaranteeing its suitability for critical aerospace applications and maintaining the highest levels of quality and reliability.
Installation and Maintenance
Installation Guidelines
BAC1503-101163 installation requires adherence to Boeing specifications, ensuring proper handling to prevent damage. Regular maintenance includes cleaning, inspection, and secure fastening to maintain structural integrity and longevity.
Installation of BAC1503-101163 requires precise alignment and secure fastening to ensure structural integrity. Proper handling and cleaning are essential to avoid surface damage. Follow Boeing specifications for torque and load-bearing capacities. Regular inspection and maintenance ensure long-term performance and safety in aerospace applications. Refer to Boeing manuals or engineering documents for detailed installation procedures and guidelines.
Maintenance and Inspection Procedures
Regular maintenance and inspection of BAC1503-101163 are crucial for ensuring durability and safety. Inspect for corrosion, wear, and damage. Clean surfaces using approved methods to prevent contamination. Torque checks and fastener inspections should be conducted periodically. Adhere to Boeing’s maintenance schedules and guidelines. Detailed procedures are outlined in Boeing’s design documents and maintenance manuals, ensuring optimal performance and longevity in aerospace applications.
Environmental Considerations
BAC1503-101163 is crafted from recyclable aluminum alloys, promoting sustainability. Its corrosion-resistant properties enhance durability, reducing environmental impact. Designed for longevity, it minimizes waste in aerospace applications.
Corrosion Resistance and Durability
BAC1503-101163 is forged from high-strength 7075-T73511 aluminum alloy, renowned for its exceptional corrosion resistance. Its durable construction withstands harsh environmental conditions, ensuring longevity in aerospace applications. The material’s inherent properties, combined with advanced surface treatments, protect against degradation, maintaining structural integrity. This ensures reliability and safety in critical aircraft components, making it a resilient choice for demanding environments.
Sustainability and Recycling
The BAC1503-101163 extrusion is crafted from aluminum, a highly recyclable material. Aluminum recycling conserves resources and reduces production energy by up to 95%. This aligns with aerospace sustainability goals, minimizing environmental impact. The alloy’s durability and recyclability contribute to a circular economy, ensuring long-term ecological benefits while maintaining high performance standards in aircraft applications.
Cost and Pricing
Pricing for BAC1503-101163 is influenced by material costs, production complexity, and market demand. Aerospace-grade aluminum alloys and precise manufacturing drive higher costs, ensuring premium quality.
Factors Influencing Pricing
The cost of BAC1503-101163 is influenced by material quality, production complexity, and market demand. High-grade aluminum alloys, precise manufacturing, and aerospace certifications drive pricing. Availability, lead times, and custom orders also impact costs, as specialized extrusions may require additional processing. Industry standards and regulatory compliance further contribute to pricing dynamics, ensuring premium quality for critical aerospace applications.
Comparison with Similar Products
BAC1503-101163 stands out among similar extrusions due to its superior strength and durability, achieved through high-quality 7075-T73511 aluminum alloy; Its dimensional accuracy and surface finish meet stringent aerospace standards, making it a preferred choice over competitors. While other products may offer lower costs, BAC1503-101163 excels in performance and reliability, justifying its premium pricing for critical aircraft applications.
Market Trends and Demand
The aerospace industry’s growth drives demand for high-strength extrusions like BAC1503-101163, with its 7075-T73511 alloy, ensuring reliability in critical aircraft applications and supporting market expansion needs.
Industry Demand for BAC1503-101163
Strong demand for BAC1503-101163 arises from its use in structural aerospace applications, leveraging its lightweight and durable 7075-T73511 aluminum alloy. Its role in aircraft manufacturing, including extruded angles, supports the growing need for reliable components in modern aviation. The global aerospace sector’s expansion further accelerates its demand, ensuring steady market growth for this critical extrusion.
Future Outlook for Aerospace Extrusions
The aerospace industry’s growth and demand for lightweight, durable materials drive the future of extrusions like BAC1503-101163. Advancements in manufacturing technologies and a focus on sustainability are expected to enhance production efficiency and reduce environmental impact. As the sector evolves, these extrusions will remain critical for meeting the needs of modern aviation, ensuring continued relevance and demand in global markets.
Case Studies and Success Stories
Real-World Applications of BAC1503-101163
BAC1503-101163 has been successfully used in aircraft structural components, enhancing durability and performance. Its reliability in critical applications has earned positive feedback from industry professionals and manufacturers.
BAC1503-101163 is widely used in aircraft structural components, such as wing assemblies and fuselage parts, due to its high strength and durability. Its 7075-T73511 alloy ensures excellent corrosion resistance and load-bearing capacity, making it ideal for critical aerospace applications. This extrusion is also utilized in manufacturing aircraft frames and supports, showcasing its reliability in demanding environments. Its performance has made it a preferred choice for both commercial and military aviation projects.
Customer Feedback and Testimonials
Customers praise the BAC1503-101163 for its reliability and performance in aerospace applications. Its durability and strength have made it a preferred choice for critical aircraft components. Many highlight its ability to withstand harsh environments and maintain structural integrity under stress. Positive feedback also notes its ease of integration into existing systems, making it a valuable asset for manufacturers and engineers seeking high-quality materials.
The BAC1503-101163 is a vital aerospace component, crafted from high-strength 7075-T73511 aluminum alloy. Its durability and structural integrity make it essential for aircraft manufacturing and design.
The BAC1503-101163 is a high-strength aluminum extrusion used in aerospace, crafted from 7075-T73511 alloy. It offers durability and structural integrity, making it essential for aircraft manufacturing. The part is readily available in stock, with options for emergency orders. Its design meets Boeing standards, ensuring reliability and performance in critical applications. Detailed specifications and documentation are available in PDF formats for reference.
Final Thoughts on BAC1503-101163
The BAC1503-101163 is a critical aerospace component, offering exceptional durability and reliability. Its availability, backed by robust quality control, ensures it meets the demands of modern aerospace manufacturing. With detailed documentation and emergency order options, it remains a preferred choice for structural applications, exemplifying excellence in design and performance.
